Effect of different lignocellulosic fibres on poly(ε-caprolactone)-based composites for potential applications in orthotics

This work compares the mechanical and thermal behaviour of fully biodegradable biocomposites based on polycaprolactone reinforced with three different natural fibres, namely hemp, sisal and coir, for potential applications in the field of orthoses. The same properties were further compared to those of two commercially available materials commonly used in the same prospective field. The results confirmed that the addition of natural fibres, irrespective of the origin of the fibres (leaf, bast or fruit) to a biodegradable matrix allows for significant improvement of the mechanical behaviour of the ensuing composites compared to traditional thermoplastic materials used in orthotics

Quasi-static and low-velocity impact behavior of intraply hybrid flax/basalt composites

In an attempt to increase the low-velocity impact response of natural fiber composites, a new hybrid intraply woven fabric based on flax and basalt fibers has been used to manufacture laminates with both thermoplastic and thermoset matrices. The matrix type (epoxy or polypropylene (PP) with or without a maleated coupling agent) significantly affected the absorbed energy and the damage mechanisms. The absorbed energy at perforation for PP-based composites was 90% and 50% higher than that of epoxy and compatibilized PP composites, respectively. The hybrid fiber architecture counteracted the influence of low transverse strength of flax fibers on impact response, irrespective of the matrix type. In thermoplastic laminates, the matrix plasticization delayed the onset of major damage during impact and allowed a better balance of quasi-static properties, energy absorption, peak force, and perforation energy compared to epoxy-based composites

Thermographic non-destructive evaluation for natural fiber-reinforced composite laminates

Natural fibers, including mineral and plant fibers, are increasingly used for polymer composite materials due to their low environmental impact. In this paper, thermographic non-destructive inspection techniques were used to evaluate and characterize basalt, jute/hemp and bagasse fibers composite panels. Different defects were analyzed in terms of impact damage, delaminations and resin abnormalities. Of particular interest, homogeneous particleboards of sugarcane bagasse, a new plant fiber material, were studied. Pulsed phase thermography and principal component thermography were used as the post-processing methods. In addition, ultrasonic C-scan and continuous wave terahertz imaging were also carried out on the mineral fiber laminates for comparative purposes. Finally, an analytical comparison of different methods was give

Assessment of agglomerated corks and PVC foams cores crashworthiness under multiple-impact events in different loading conditions

Thanks to the unique flexural properties, sandwich composites are considered as irreplaceable structures in many industrial fields, but their susceptibility to impact events is still a considerable drawback that undermines their structural integrity determining a reduction of their load-bearing capabilities. Considering that the core material plays the major role to distance the skins, the knowledge of its multiple-impacts response becomes a key design parameter in order to ensure a long-term stability to the structure. In view of this, the present work addresses the multiple-impacts behavior in dynamic compression and puncture impact conditions of bio-based agglomerated cork cores taking into account the effect of density and providing a meaningful comparison with more traditional petroleum-based foams. Despite the inherently higher mechanical properties of the PVC (polyvinyl chloride) foams, agglomerated cork demonstrated to provide a higher dimensional stability to the structure after repeated impacts thanks to its unique microstructure. With a reduction lower than 25% of its initial height after 10 impacts, agglomerated cork NL25 proved to be an exceptional alternative to the common HP130 foam, which undergoes a halving of its initial height after only 3 impacts, to obtain a more eco-friendly and performing sandwich composite

Carbon-Fiber-Recycling Strategies: A Secondary Waste Stream Used for PA6,6 Thermoplastic Composite Applications

With a view to achieving sustainable development and a circular economy, this work focused on the possibility to valorize a secondary waste stream of recycled carbon fiber (rCF) to produce a 3D printing usable material with a PA6,6 polymer matrix. The reinforcing fibers implemented in the research are the result of a double-recovery action: starting with pyrolysis, long fibers are obtained, which are used to produce non-woven fabrics, and subsequently, fiber agglomerate wastes obtained from this last process are ground in a ball mill. The effect of different amounts of reinforcement at 5% and 10% by weight on the mechanical properties of 3D-printed thermoplastic composites was investigated. Although the recycled fraction was successfully integrated in the production of filaments for 3D printing and therefore in the production of specimens via the fused deposition modeling technique, the results showed that fibers did not improve the mechanical properties as expected, due to an unsuitable average size distribution and the presence of a predominant dusty fraction ascribed to the non-optimized ball milling process. PA6,6 + 10 wt.% rCF composites exhibited a tensile strength of 59.53 MPa and a tensile modulus of 2.24 GPa, which correspond to an improvement in mechanical behavior of 5% and 21% compared to the neat PA6,6 specimens, respectively. The printed composite specimens loaded with the lowest content of rCF provided the greatest improvement in strength (+9% over the neat sample). Next, a prediction of the "optimum" critical length of carbon fibers was proposed that could be used for future optimization of recycled fiber processing

Effect of basalt fibre hybridisation and sizing removal on mechanical and thermal properties of hemp fibre reinforced HDPE composites

Despite the advantages offered by natural fibre-based thermoplastic composites in terms of environmental impact and cost, their mechanical performance is generally lower than that of synthetic counterparts. Hybridisation with mineral fibres (basalt) can broaden the industrial applications of natural fibre reinforced composites. The present study focused on the performance of injection-moulded short basalt fibre, hemp fibre and hemp/basalt fibre hybrid high density polyethylene (HDPE) composites. Effects of a maleated coupling agent on the thermal and mechanical properties of the resulting composites were evaluated as a function of the fibre mass fraction. Hybridisation of hemp fibres with basalt fibres was found to significantly increase the mechanical properties and the crystallinity of hemp-fibre reinforced composites thus suggesting that short hemp/basalt fibre hybrid HDPE composites are promising candidates for semi-structural applications. Additionally, a sizing removal procedure mimicking the conditions experienced in an end-of-life composite thermal recycling process was defined and discussed in terms of residual mechanical properties of basalt/HDPE composite

Effect of temperature on the low-velocity impact response of environmentally friendly cork sandwich structures

Impact events are common in every-day life and can severely compromise the integrity and reliability of high-performing structures such as sandwich composites that are widespread in different industrial fields. Considering their susceptibility to impact damage and the environmental issues connected with their exploitation of synthetic materials, the present work aims to propose a bio-based sandwich structure with an agglomerated cork core and a flax/basalt intraply fabric as skin reinforcement and to address its main weakness, i.e. its impact response. In-service properties are influenced by temperature, therefore the effect of high (60 °C) and low (−40°C) temperatures on the impact behavior of the proposed structures was investigated and a suitable comparison with traditional (polyvinyl chloride) (PVC) foams was provided. The results highlighted the embrittlement effect of decreasing temperature on the impact resistance of the sole cores and skins and of the overall structures with a reduction in the perforation energy that shifted, in the last case, from 50–60 J at – 40 °C up to more than 180 J at 60 °C. A maleic anhydride coupling agent in the skins hindered fundamental energy dissipation mechanisms such as matrix plasticization, determining a reduction in the perforation threshold of all composites. In particular, neat polypropylene (PP) skins displayed a perforation energy of 20 J higher than compatibilized (PPC) ones at 60 °C, while agglomerated cork sandwich structures at 60 °C were characterized by a perforation threshold higher of at least 50 J.Publicad

Chemical regeneration of thermally conditioned basalt fibres

This article belongs to the Special Issue Surface Modification of Glass FibersThe disposal of fibre reinforced composite materials is a problem widely debated in the literature. This work explores the ability to restore the mechanical properties of thermally conditioned basalt fibres through chemical treatments. Inorganic acid (HF) and alkaline (NaOH) treatments proved to be effective in regenerating the mechanical strength of recycled basalt fibres, with up to 94% recovery of the strength on treatment with NaOH. In particular, HF treatment proved to be less effective compared to NaOH, therefore pointing towards a more environmentally sustainable approach considering the disposal issues linked to the use of HF. Moreover, the strength regeneration was found to be dependent on the level of temperature experienced during the thermal treatment process, with decreasing effectiveness as a function of increasing temperature. SEM analysis of the fibres' lateral surfaces suggests that surface defects removal induced by the etching reaction is the mechanism controlling recovery of fibre mechanical properties. In addition, studies on the fracture toughness of the regenerated single fibres were carried out, using focussed ion beam (FIB) milling technique, to investigate whether any structural change in the bulk fibre occurred after thermal exposure and chemical regeneration. A significant increase in the fracture toughness for the regenerated fibres, in comparison with the as-received and heat-treated basalt ones, was measured

Nondestructive evaluation of low-velocity impact-induced damage in basalt-carbon hybrid composite laminates using eddy current-pulsed thermography

Recently, basalt-carbon hybrid composite structures have attracted increasing attention due to their better damage tolerance, if compared with carbon fiber-reinforced polymer composites (CFRP). Low-velocity is considered as one of the most severe threats to composite materials as it is usually invisible and it occurs frequently in service. With this regard, nondestructive testing (NDT) techniques, especially emerging modalities, are expected to be an effective damage detection method. Eddy current-pulsed thermography (ECPT), as an emerging NDT technique, was used to evaluate the damage induced by low-velocity impact loading in a CFRP laminate, as well as in two different-structured basalt-carbon hybrid composite laminates. In addition, ultrasonic C-scan and x-ray computed tomography were performed to validate the thermographic results. Pulsed phase thermography, principal component thermography, and partial least squares thermography were used to process the thermal data and to retrieve the damage imagery. Then, a further analysis was performed on the imagery and temperature profile. As a result, it is concluded that ECPT is an effective technique for hybrid composite evaluation. The impact energy tends to create an interlaminar damage in a sandwich-like structure, while it tends to create an intralaminar damage in an intercalated stacking structure